Climate-KIC and Covestro at the Forefront
PLASTICS AND CLIMATE: New EnCO2re partnership to promote commercialisation of CO2 conversion / Industrial and academic teams / Climate-KIC and Covestro at the Forefront
Led by Climate-KIC, an EU supported public-private partnership addressing climate change, and German polymer producer Covestro (Leverkusen; www.covestro.com), more than a dozen companies and research organisations from seven European countries have joined forces in a new project to promote the commercialisation of technologies for converting CO2 into polymers. In presenting the project, called EnCO2re, at the recent K 2016 (www.k-online.com) in Dusseldorf / Germany, the partners said they will work together to scale-up processes that are currently only at laboratory scale.
Sira Saccani, director of Sustainable Production Systems at Climate-KIC said EnCO2res aim is to achieve a âbalanced and prosperous large-scale market for reused CO2 by establishing a CO2 value chain. Already, he pointed out, the development teams have active, world-class projects in two of the three main CO2-to-chemical conversion routes, catalysis and electrochemistry. New projects covering the biological route are to be added during 2017. Underpinning all projects is a rigorous, peer-reviewed examination of the life-cycle environmental impacts of CO2 reuse.
Some companies have already done pioneering work to set the stage for commercial reuse of CO2. Covestro, now and in its previous life as Bayer MaterialScience, has been consistently at the forefront, with CEO Patrick Thomas first unveiling plans to convert waste gas to polyether polycarbonate polyols (PPPs) for use in flexible polyurethane foam at âK 2010â. The companyâs new 5,000 t/y plant to produce PPPs with a CO2 content of 20% started up at Dormagen / Germany in June of this year, marking the temporary climax of the six-year âDream Reactionâ to âDream Productionâ scheme. Carried out in partnership with Germanyâs RWTH Aachen University and the CAT Catalytic Center (www.catalyticcenter.rwth-aachen.de), the work was funded in part by the German Federal Ministry of Education and Research (BMBF) ” see Plasteurope.com of 21.06.2016.
As the first industrial user, Belgian foamer Recticel (Brussels; www.recticel.com) plans to introduce mattresses and upholstered furniture containing Covestros new CO2-based polyol by the end of 2016 ” see Plasteurope.com of 15.07.2016. Thomass vision does not end in Europe, however. As the company prepares to license its technology widely, its English-born CEO recently told the China Petroleum & Chemical Industry Federation (CPCIF, Beijing; www.cpcia.org.cn) that China, where he said the technology for making polyurethane products needs improvement, could be among those to adapt the innovation. The purpose of licensing the technology is to encourage more people to use it, and it is totally logical for China to be the first, Thomas said. On the whole, Covestro plans to take take a mixed approach of licensing and self-manufacturing.